Manufacturing Facility

A Greenfield Platform Built for Sterile Injectable Manufacturing

Virat Infusions is developing a greenfield injectable facility spread across approximately 100,000 sq ft in Ujjain, Madhya Pradesh. The manufacturing plan comprises seven dedicated lines covering large volume parenterals, small volume parenterals, flexible infusion bags, multi-chamber bags, liquid ampoules and vials with lyophilisation capability.

Production Platform

Seven Dedicated Manufacturing Lines

Until commissioning is complete, all line specifications distinguish planned equipment configurations from validated commercial output. Explore each planned platform:

Virat Infusions Greenfield Pharmaceutical Facility Campus Ujjain

Line	Platform	Pack Range / Format
01	IV Fluids	100 ml PP & LDPE Bottles
02	IV Fluids	100, 250, 300 and 500 ml PP & LDPE bottles
03	Propofol Anaesthesia	10ml, 20ml, 50ml, 100ml
04	Non-PVC Infusion Bags	100 ml to 5,000 ml
05	Single, Dual, Triple port flexible infusion bags	TPN and other compatible products; formats to be confirmed
06	Liquid Ampoules	1ml, 2ml, 3ml, 5ml and 10ml
07	Vials and Lyophilisation	Liquid vials- 2ml, 5ml, 10ml, 20ml, 30ml, 50ml Lyophilised vials- 2ml, 5ml, 10ml, 20ml

Capacity Disclosure Framework

* Subject to final commissioning & process validation sign-off

Line & Dosage Platform	Pack Size
Line 1: 100 ml IV Fluid	100 ml
Line 2: Multi-size IV Fluid	100 / 250 / 300 / 500 ml
Line 3: Propofol SVP	Vial size (TBC)
Line 4: Non-PVC Bags	100–5,000 ml
Line 5: Single, Dual, Triple port flexible infusion bags	TPN formats (TBC)
Line 6: Liquid Ampoules	Ampoule sizes (TBC)
Line 7: Vials & Lyophilisation	Vial sizes (TBC)

Engineering & Infrastructure

Clean Utilities, Environmental Control & Containment

The facility has been engineered around core sterile-manufacturing requirements to ensure compliance, safety and continuous operational uptime:

Pharma Clean Utilities - WFI Multi-Column Stills and Sanitary Piping Systems

High-Purity WFI Generation & Clean Steam Loops Continuous Recirculation >80°C • 316L Sanitary Stainless Steel

Water Systems & Clean Steam

High-purity Water-for-Injection (WFI) generation with continuous hot recirculating distribution loops maintained above 80°C.

HVAC Zoning & Cleanrooms

Zoned air handling units (AHUs) with HEPA filtration providing strict positive differential pressure cascades from Grade A/B critical aseptic zones to Grade C/D corridors.

Sterilisation Autoclaves

High-capacity superheated water spray autoclaves and terminal sterilisation systems programmed with validated F0 cycles tailored to heat-stable solutions.

Analytical & Micro Labs

Independent quality control laboratories equipped with HPLC, UV-Vis, TOC, particle counters, endotoxin testing and sterile laminar airflow isolators.

Visual Inspection & Traceability

Optical particle inspection stations and automated track-and-trace packaging lines engineered for serialization and tamper-evident aggregation.

Warehousing & Cold Chain

Segregated raw material, packaging and finished-goods warehouses featuring controlled room temperature (CRT) and dedicated cold-room containment suites.

Project Status

Sterile Injectable Manufacturing Platform Under Development

Virat Infusions is developing its facility, quality systems and validation programme for sterile injectable manufacturing in Ujjain, Madhya Pradesh. Regulatory approvals and product licences will be added to this website as they are formally obtained.

Capacity Discussion

Discuss Line Compatibility and Sizing

Have a target product and annual volume requirement? Our engineering and technical team will evaluate line fit against planned configurations.

Submit Technical Feasibility Enquiry